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How to handle the overload of the 100 ton chiller water pump?

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  How to handle the overload of the 100 ton chiller water pump?

  1、 Reason

  There are many reasons for the overload of the water pump of a 100 ton chiller, most of which are long equipment operation time, untimely cleaning, and water pump failure. In addition, the overload of the water pump may also be caused by excessive equipment load, pipeline blockage, or valve failure to open.

  2、 Processing method

  1. Shutdown maintenance

  When the 100 ton chiller unit experiences an overload of the water pump, it is necessary to shut down for maintenance as soon as possible. First, check whether the water pump is normal, then check whether the pipeline is blocked and the valve is open. If all are normal, check whether the water pump is faulty.

  2. Cleaning

  After running for a period of time, the 100 ton chiller unit must be cleaned, and the water pump is the core of the entire equipment, and cleaning should be given special attention.

  3. Flow control

  The reason why overloading the water pump can cause abnormal equipment operation is because the water flow rate is too high, which leads to unstable water pump operation. Flow control is a good solution.

  3. Replace the water pump or motor

  If the water pump malfunctions seriously, it is necessary to replace the water pump or motor.

  3、 Preventive measures

  1. Regular maintenance

  The maintenance of a 100 ton chiller is very important as it can prevent many problems from occurring, such as replacing the internal filter of the equipment, cleaning the water pump, etc.

  2. Strengthen training

  Strengthen employee training, enhance their awareness of maintenance and upkeep, promptly identify and handle problems.

  3. Increase monitoring

  Install a pressure control valve or flow meter at the outlet pipeline of the 100 ton chiller to increase monitoring and avoid overloading of the water pump.

  In summary, overloading of the water pump of a 100 ton chiller is a common problem that needs to be addressed and prevented in a timely manner. By taking measures such as regular maintenance, strengthening employee training, and increasing monitoring, it is possible to effectively prevent the occurrence of overload of the 100 ton chiller water pump and ensure the normal operation of the equipment.

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